SSCD355-1500-3800 355kW Diesel Engine Electric Dynamometer Test Bench System

SSCD355-1500-3800 355kW Diesel Engine Electric Dynamometer Test Bench System

 

1. SSCD355-1500-3800 355kW Diesel Engine Electric Dynamometer Test Bench System Description

 

This highly efficient testing solution, specifically designed for medium and large diesel engines (used in heavy trucks, construction machinery, and large generator sets), features a 355kW AC dynamometer equipped with an imported high-power four-quadrant variable-frequency inverter controller. This allows for both forward loading and reverse drag, with tested power transmission back to the grid exceeding 85% efficiency. Core to the XLE-1000 measurement and control system, it supports automated execution of national standard test cycles or customized test procedures, integrates a high-power transient fuel consumption meter, and uses a data acquisition module to capture key parameters such as torque and speed, enabling storage, analysis, and standardized report generation, encompassing the entire testing process.

 

 

2. Equipment Installation Workshop Technical Requirements

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Parameters	Technical Indicators	Remark
Installation environment altitude	<1000 m	Prevent motor heat dissipation from being affected
Equipment foundation thickness	＞200mm	Ensure uniform load-bearing
Factory floor bearing capacity	≥4t/㎡	Adapt to the weight distribution of the entire machine
Factory ambient humidity	≤85% (non-condensing)	Protect electrical insulation
Factory ambient temperature	5°C～40°C	Maintaining sensor accuracy
Power supply requirements	380V±10% three-phase 50Hz	Independent grounding is required

 

3. SSCD355-1500-3800 355kW Diesel Engine Electric Dynamometer Test Bench System Reference Standards

 

1) GB17691-2018 "Emission Limits and Measurement Methods for Pollutants from Heavy-Duty Diesel Vehicles": This national mandatory standard specifies limits and testing procedures for particulate matter and nitrogen oxides for diesel engines (heavy-duty commercial vehicles and off-road machinery), serving as the core basis for emissions compliance.

 

2) GB/T 18297-2001 " Automotive Engine Performance Test Methods": National recommended standard, applicable to all types of automotive engines, standardizes the test methods for power, economy, and thermal balance performance, and unifies R&D and testing technical specifications;

 

3) GB/T 17692-2003 " Test Method for Net Power of Automotive Engines and Drive Motors": A national recommended standard that clarifies the principles and methods for measuring net power of automotive engines/drive motors to ensure comparability of power data.

 

4. SSCD355-1500-3800 355kW Diesel Engine Electric Dynamometer Test Bench System Components

 

1) Electric dynamometer: Seelong AC electric dynamometer, equipped with German HBM T40B torque flange, forced air cooling, supports stable operation from 0-3800rpm .

 

2) Variable Frequency Inverter System: An ABB ACS880 series inverter controls the electric dynamometer, enabling forward loading and reverse powering of the engine. The electrical energy generated by the dynamometer is fed directly back to the grid via the variable frequency inverter system .

 

3) XLE-1000 measurement and control system: used for overall control of the test bench; the system communicates with the variable frequency inverter system via a bus to complete the setting and control of various working conditions of the test bench; it uses the bus to receive various parameters collected, while integrating external auxiliary equipment to achieve centralized communication and control; the entire test process can be completed under automatic control.

 

4) Data acquisition system: It includes temperature, pressure and other sensors and supporting acquisition modules. Its function is to collect temperature, pressure and other parameters of each engine component, and then transmit the collected data to the measurement and control system through the data interface, so as to realize real-time display, recording and processing of data .

 

5)Auxiliary equipment: coolant constant temperature device (±1℃), portable transient fuel consumption meter (10Hz), small piston leakage meter and air flow meter.

 

5. 355kW Diesel Engine Electric Dynamometer Technical Parameters

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Parameters	Technical Indicators
Motor manufacturers	Seelong​
Rated power	355kW​
Rated torque	2260Nm​
Rated speed	1500rpm​
Maximum speed	3800rpm​
Constant torque speed range	0-1500rpm​
Constant power speed range	1500-3800rpm​
Torque sensor models	T30B
Torque sensor range (Nm)	0-2500 Nm
Accuracy Grade	0.05%FS​

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6. SSCD355-1500-3800 355kW Diesel Engine Electric Dynamometer Test Bench System Core Advantages

 

1) Compact layout design: Although it is a high-power 355kW system, it adopts a modular integrated layout, suitable for medium-to-large laboratories and production workshops. Compared with traditional equipment of the same power, it reduces capital construction costs by 20% and saves factory space.

 

2) High-power, low-consumption operation: Equipped with ABB's high-power frequency conversion system (96% efficiency) and 355kW-class high-efficiency power transmission, it reduces energy consumption by more than 25% compared to traditional resistive load machines, significantly reducing energy expenditure in high-power, long-term testing scenarios;

 

3) High-response and precise testing: Targeting the characteristics of a 355kW diesel engine, the system offers torque control accuracy of ±0.2% FS (full scale) and a 50-100ms transient response, making it suitable for high-power transient testing such as rapid acceleration and hill climbing.

 

4) Multi-scenario high-power compatibility: Supports road (heavy trucks, large commercial vehicles) / non-road (construction machinery, large generator sets) mode switching, accurately adapting to the full-scenario testing requirements of 355kW-class diesel engines.

 

7. SSCD355-1500-3800 355kW Diesel Engine Electric Dynamometer Test Bench System Applications

 

1) R&D of medium and large commercial vehicles: 355kW diesel engines suitable for heavy trucks and large buses, testing full-load power and high-speed emissions, and supporting calibration optimization under international regulations such as Euro VI and EPA Tier 4.

 

2) Large-scale construction machinery verification: For 355kW diesel engines in excavators and loaders, simulate heavy-load conditions to verify high-load stability and meet EU Stage V and EPA non-road regulations.

 

3) High-power general power testing: Suitable for 355kW-class diesel engines in generator sets above 1000kVA, evaluating continuous operating performance in accordance with international testing standards such as ISO 8178.

 

4) Non-road large equipment testing: 355kW diesel engines suitable for high-horsepower tractors simulate field conditions, verify power matching, and comply with EPA Tier 4 Final and EU Stage V regulations.

 

8. Diesel Engine Electric Dynamometer Test Bench System Model List

 

Model	Power (KW)	Torque (Nm)	Rated Speed (rpm)	Max Speed (rpm)	Torque Measurement Accuracy
SSCD15-1000/4000	15	143	1000	4000	0.2%FS
SSCD30-1000/4000	30	286	1000	4000	0.2%FS
SSCD45-1000/4000	45	430	1000	4000	0.2%FS
SSCD60-1000/4000	60	573	1000	4000	0.2%FS
SSCD90-1000/3500	90	859	1000	3500	0.2%FS
SSCD110-1000/3500	110	1050	1000	3500	0.2%FS
SSCD160-1000/3500	160	1528	1000	3500	0.2%FS
SSCD200-1000/3300	200	1910	1000	3300	0.2%FS
SSCD250-1000/3300	250	2387	1000	3300	0.2%FS
SSCD300-1000/3300	300	2865	1000	3300	0.2%FS
SSCD30-1500/5000	30	191	1500	5000	0.2%FS
SSCD45-1500/5000	45	286	1500	5000	0.2%FS
SSCD60-1500/5000	60	382	1500	5000	0.2%FS
SSCD90-1500/5000	90	573	1500	5000	0.2%FS
SSCD132-1500/4500	132	840	1500	4500	0.2%FS
SSCD160-1500/4500	160	1019	1500	4500	0.2%FS
SSCD200-1500/4000	200	1273	1500	4000	0.2%FS
SSCD250-1500/4000	250	1592	1500	4000	0.2%FS
SSCD300-1500/3800	300	1910	1500	3800	0.2%FS
SSCD315-1500/3800	315	2005	1500	3800	0.2%FS
SSCD355-1500/3800	355	2260	1500	3800	0.2%FS
SSCD400-1500/3800	400	2546	1500	3800	0.2%FS
SSCD500-1500/3800	500	3183	1500	3800	0.2%FS
Can be customized

 

 

•Delivery: Standard models ship within 55 days (production cycle for medium-power equipment is shorter than 160kW); customized models ship within 55-110 days (including international logistics and customs clearance assistance, and a customs declaration list specifically for medium-power equipment). A "modular installation kit" is also available (with pre-connected core lines, reducing on-site installation time to 2 days).

 

•After-sales service: Core components (dynamometer, torque flange) are guaranteed for one year, and we provide lifetime bilingual technical support in both Chinese and English (response time ≤ 4 hours). Spare parts are shipped domestically within 24 hours and delivered internationally within 7 days. We also provide free 1.5-day operator training (including a special tutorial on medium-power motor testing), and support remote debugging (on a computer, including guidance on modular solution configuration).